After writing these Monthly Blogs for over 14 years, I never
thought I would get so excited and anxious to write this one. Writing about
something that hits the "core" of what I believe to be our primary
reason for being a Parts Manager in the first place.
That reason is to service and provide the "right" part
to our customers at a high level on the first visit to our parts counters and
be profitable. We not only have to provide these parts, (according to Industry
Guidelines) 75% - 85% on first visit, we also must protect the dealer's
investment.
Protecting the dealer's investment meaning we must minimize parts
from going obsolete. Being a Parts Manager is not easy as we have to have the
right parts and keep the inventory "clean".
I will admit that this "two-way street" usually leans to
one or the other in many dealerships today. Either we have a "clean"
inventory with a Low First Time Fill Rate, or we may have a High First Time
Fill Rate but have issues with Obsolescence.
The truth and the fact of the matter is that we can have both High
First Time Fill Rates and Controlled Obsolescence. The real question is which
one of these three mentioned do we want to be?
In this issue of ACG "Smart Parts", we will reveal the
secret of many Parts Managers that "Choose Not" to stock the right
parts just to keep their inventory clean from obsolescence. Even if it comes at
the expense of technicians, dealers and ultimately, the customer.
The parts that I'm referring to that are purposely not stocked,
even if they meet Stocking Guidelines are as follows. Parts such as bolts,
washers, gaskets, turbos, some suspension and driveline parts, brake repair
parts, emission parts, etc.
I am not referring to engines, transmissions, collision parts,
recall parts and perhaps restricted parts for obvious reasons. Even though I do
have many dealers that do stock some of these above parts in higher volume
stores because they have met the Criteria.
Keep in mind that these Parts Managers that "Choose Not"
to stock the right parts, other than fast moving parts don't have to actually
face the customer. They are just sitting in the background essentially
controlling the dealer's money and other people's lives.
In some respects, I hate to be blunt, but on the other hand I will
be blunt as my passion has always been to be the best Parts Manager I can be.
That doesn't mean that our primary reason and goal as Parts Manager is to keep
our inventory clean.
It's time to expose this "Parts Management Style", or
preference by listing out ALL the effects of what this style or primary goal
can cause. Keep in mind that I work with many Parts Managers that are doing it
right, but unfortunately, I also know and have worked with many that purposely
"Choose Not" to stock the right parts.
So "Smart Parts"
Managers!...Let's Put All the Cards on the Table Face Up and Reveal the Effects
of Purposely Not Stocking the Right Parts!
First and foremost, let's start by looking at the
"mindset", or profile of many Parts Managers out there today. Parts
Managers typically have personality traits that include critical thinking, are
worrisome, not trusting, and always wondering what may happen.
One of the Parts Managers biggest worries is the dealer and what
might happen if we end up with too much obsolescence. After all, in our role as
Parts Managers, we are supposed to protect the dealer's investment and that's
what they expect.
This is not a bad thing for sure, but I guess the real question or
concern is what lengths they are willing to go to protect from obsolescence
amounts, even at the expense of others. Even if it affects the bottom line,
they will still put obsolescence protection first.
Let's Get Started on What
"Choosing Not" to Stock the Right Parts Can Cause...
Service Scheduling Issues:
Service Departments that have an "Obsolescence First"
minded Parts Manager seem to get used to the fact that Maintenance Parts are
great and are readily available. When it comes down to repair parts though,
it's not uncommon that we diagnose the problem today and repair the next day
and beyond.
This obviously causes a scheduling nightmare because even if we
diagnose the problem today, the repairs are put off later that day or another
day. We just seem to get used to it and schedule "around" the Parts
Managers stocking preferences.
If you think about this aspect alone and the Lost Productivity,
and with time being a perishable inventory, this "down time" is
costing the dealer tons of money. The Parts Manager may feel that they will
eventually get that sale and that's all that matters to them.
What they may not realize is that they could get two jobs done in
two days instead of one job in those two days, which would double the amount of
Parts & Labor Sales in that same time frame of two days.
The lost time waiting for a part that we should have on the shelf
cannot be replaced, whether later that day or the next day. Customers are
forced to wait longer to get their vehicle back, and/or we have to put them
into a Rental or Loaner Vehicle.
Even worse, waiting to complete the repairs because the Parts
Manager "chooses" not to stock the part and "order as
needed" takes up more appointment slots. Diagnosing today, repair tomorrow
and take up another appointment slot.
Lastly on this effect, technicians now must have two lifts as
vehicles are tied up waiting for critical repair parts we should have had in
the first place. Thus, reducing efficiency and stall utilization with one stall
waiting for parts and the other to complete the repairs on the parts ordered
yesterday and received today.
Lack of Lost Sales Reporting:
This effect is pretty interesting as these Parts Managers that put
Inventory Protection first also tend to not want to report Lost Sales on
certain parts. They don't even want to stock them in the first place because
they don't want to be stuck with them, potentially going into the obsolescence
category.
This also leads to a major problem in Lost Sales Reporting to
begin with as more and more restrictions are put on what to report as Lost
Sales. The Exception becomes the Rule, and the Counter Staff doesn't even know
what a Lost Sale is anymore.
Even if the Lost Sale leads to meeting Phase-In Stocking
Guidelines, the Parts Manager will not accept it anyway. Parts are only going
to be stocked if it is a fast-moving part such as Filters, Brake Pads &
Rotors, Wipers, Fluids, etc.
Any Parts Manager can look like a hero and keep the inventory
"clean" and essentially free from obsolescence if all we are going to
have on the shelf are fast-moving parts. It takes a "skilled" Parts
Manager to have ALL the right parts and keep the inventory
clean.
If we are going to have this mindset, what's the point of even
posting any Lost Sales? There is a reason every DMS out there has a Lost Sales
Posting Function and that is to track non-stock demands of ALL parts for
potential Phase-In.
Technician & Service Advisor Mindset:
This effect is crucial and shameful at the same time as
Technicians and Service Advisors can develop a "mindset" working with
this type of Parts Manager. They will actually NOT recommend additional work,
or "upsells" because they know they won't have the part anyways, so
why bother.
This is unbelievable but it happens and the sad part is that not
only is the dealer losing opportunities, but the customer may also be leaving
the dealership with needed repairs. The safety of that family's vehicle now
falls on the dealer.
If there was one single thing that these Parts Managers with this
mindset do not realize is that their decision to protect them from obsolescence
first can indirectly affect the eventual safety of the customer's vehicle.
Even if the Technicians and Service Advisors are on the front
line, their "mindset" is shifted. They feel there is no point in
making recommendations because they won't have the part anyways, so why bother
and potentially affect their paychecks.
They end up going with and recommending quantity versus quality.
By this I mean that they will only recommend upsells that include faster moving
parts such as flushes, wiper blades, tires, alignments, etc.
Repair recommendations such as oil leaks, idler pulleys, weak
suspension components, belts & hoses, etc. may be noticed, but not
documented. Or perhaps they may be documented but not presented to the
customer.
Our jobs, duties & responsibilities are to inform our
customers of the condition of their vehicle, whether they choose to have them
done or not. In my opinion, first and foremost, we must have a genuine concern
for our customers.
The liabilities and care for our customers alone should be reason
enough to want to do what's right for our customers. On top of that, our sales
and profits will also increase as it's a "win-win" for everyone.
But due to human nature, and the Parts Managers preferences, we
could be responsible and liable for our choices, in-actions and preferences.
The service we are supposed to provide our customers should not be determined
by this potential trickle-down effect.
Lack of Stock Order Utilization:
This is another effect that goes unnoticed as this Parts Manager
Mindset tends to not run their Stock Orders or Supplemental Stock Orders nearly
enough. After all, if we are only going to carry the fast-moving parts, we can
do that calculation ourselves.
Plus, the Stock Order recommendations may be more than we want as
we want to keep those purchases down to make my Gross & True Turns look
better. After all, why should we carry 3 cases of that oil filter when I can
get by with 2 cases.
And why should I carry 3 sets of those brake pads when I can get
by with 2? We can always chase a set if we run out in the Aftermarket or
another local dealer. These scenarios are real and happen every day in many
dealerships.
Running a Suggested Stock Order is just that, it's just a report
on what the system recommends, (with the right math of course) and it is not a
Stock Order until we submit it. It is not uncommon for these Parts Managers to
pretty much run their own Stock Orders in their head because they feel they
have better control.
In addition to all the above, many Parts Manager only utilize their Manufacturers' Vendor Managed Inventory, (VMI) for Stock Order Replenishment. The DMS Stock Order is never utilized for Supplemental Stock Orders for those parts that are not qualified in their Programs.
The sad thing is that most of these Manufacturer VMI Programs only
tend to cover approximately 50% of the Manufacturers' total "breadth"
of Inventory. They cover primarily the fast-moving parts, and many
"captive" parts are left out of the program.
Many vehicles in Service are left tied up on the lifts waiting for
the "right parts" to be chased or Special Ordered later in the day,
the next day, or even longer. Once again, "Choosing Not" to stock the
right parts impacts Overall Shop Productivity.
The "Unseen" Effect:
If you were to ask any owner that has this type of Parts Manager,
they would most likely say that they are doing a great job because their
inventory is so clean and they are profitable. It's the "Unseen
Effect" that they are missing even though they are still profitable.
You won't see any Missed Opportunities on any Financial or any
Parts Monthly Analysis Report. You won't see the Service MPI's that do not have
ALL the recommendations or items that require attention if they are not there
or presented to the customer.
To reveal this one, simply run a report of vehicles that have been
in your shop over 100,000 miles and leaving with just an oil change and perhaps
a tire rotation. The "unseen" would then be revealed as these
vehicles are leaving our shops with needed repairs and/or maintenance.
These "Unseen Effects" can add up to tons of Missed
Opportunities, Lost Sales & Gross Profits, Lower Service Productivity and
potentially, Lost Customers. If more and more dealers would look at these
Missed Opportunities, they may just find that what looks good on paper is not
the reality overall.
The Only Benefits: Low Obsolescence, Clean
Inventory & Higher Turn Rates
These benefits are obviously important, but if we are living and
operating our Parts Departments on these three priorities, we are missing our
purpose as Parts Managers. If you think about it, the Parts Manager is in
control of the overall outcome.
All the while, they operate in the background mostly without any
customer interaction other than Counter Retail & Wholesale Operations. Just
to make things look better to the dealer on paper, which may indicate that the
Parts Manager is doing a great job.
In the case of "Choosing Not" stocking the right parts
has far more negative outcomes compared to the few benefits. I'm not saying
that we let obsolescence go rampant by stocking more of the right parts as we
should be doing both.
Many dealers that I'm associated with are doing just that by
keeping obsolescence under control while having a very High First Time Fill
Rate. These are the real Parts Managers that are getting the job done in all
aspects and are what I call the "Real Smart Parts Managers".
We could have the best Parts Set Ups & Controls with the right
math on Parts Phase-In, Parts Phase-Out and Stocking Levels, but if we don't
have the right "mindset", it won't matter. The Parts Manager has to
use the information and act appropriately to what the math is telling us.
To me, this type of Parts Management Style is "Old
School" and should be addressed. If you want to know the truth, just speak
with your Technicians & Service Advisors and they will agree that most
vehicles are tied up because we don't have the right part(s).
Keep in mind that I do realize that there are a lot of legitimate
reasons why they may be tied up for a part due to limited availability,
restrictions, etc. Those are the normal, acceptable reasons, but the Parts
Managers should still be doing their best to find these parts and not letting
them sit on a backorder status.
Our real success in our Fixed Operations is determined on Quality
Service and Parts and how well we cycle vehicles through our dealerships with
the right processes. Quite simply, none of our customers want their vehicles
tied up longer than they should be, they will simply go elsewhere.
If you are one of these Parts Managers, your secret is now out,
and you may just want to reconsider where your priorities lie. My advice to
dealers is to not look at your Parts Department on face value alone on the
Financial and your Parts Monthly Reports.
The "Unseen" Effects of "Choosing Not" to
stock the Right Parts will just end up as Missed Opportunities and unhappy
Technicians, Service Advisors and most important, Unhappy Customers that may
never return.
If you want to learn more about ACG Smart Parts "Eight Habits of Highly Successful Parts Managers", visit our website @ www.smartpartstraining.com, or...just pick up the phone and call me at :
(786) 521 - 1720...After all, not knowing is not worth not "fixing" it...